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GreenFuel Hydrogen

How it works

Energy captured in six hours of daylight runs the plant for twenty-two.

One cross-section, one clock. Watch a full cycle and you should be able to explain the model to someone else: sun to electrolyser, surplus to heat, heat to electrolyser after dark, and a factory inside the fence that guarantees its own demand.

Cross-section of one GreenFuel site over 24 hoursLeft to right: solar concentrators feeding a PEM electrolyser directly, with surplus heat stored in an under-panel fluid store and a sand battery; hydrogen compressed into vessels; a twin factory with a roasting chamber and fuel cell drawing about 30 percent of the hydrogen. Energy flows animate along the connections according to the time of day. Currently 06:00: Sunrise, ramp. Concentrators begin tracking. First power flows to the electrolyser while the sand battery discharges the last of yesterday's heat to cover the ramp.ConcentratorsUnder-panel fluidSand battery500–600 °CH₂O 18.2 MΩPEM electrolyser · 1 MWrated outputH₂ vessels · 500 kgkilnTwin factory · 30% captiveFuel cellGrid draw: 0 kWSchematic, not to scale · tap any component for its specification06:00Sunrise, ramp

State 1 of 8 · 06:00

Sunrise, ramp

Concentrators begin tracking. First power flows to the electrolyser while the sand battery discharges the last of yesterday's heat to cover the ramp.

Energy stored
12%
Autonomy
Ramp on stored heat
Drag the timeline or click an hour

The eight states

The same cycle, in text.

  1. 06:001/8

    Sunrise, ramp

    Concentrators begin tracking. First power flows to the electrolyser while the sand battery discharges the last of yesterday's heat to cover the ramp.

    Energy stored: 12%

  2. 09:002/8

    Full capture

    Peak flow to the electrolyser. Surplus splits to the under-panel fluid and the sand battery, both filling visibly.

    H₂ produced today: 56 kg

  3. 12:003/8

    Peak surplus

    Electrolyser at rated output. Both stores near full. Hydrogen accumulating in the vessels faster than it leaves.

    H₂ produced today: 113 kg

  4. 15:004/8

    Sustained

    Capture declining, stores holding. Production stays flat — this is the key visual: the output line does not dip.

    H₂ produced today: 169 kg

  5. 18:005/8

    Handover

    Direct solar ends. Under-panel fluid takes over the electrolyser load; the flow path visibly reroutes. Output unchanged.

    Autonomy remaining: 12 h

  6. 21:006/8

    Thermal run

    Fluid store spent. Sand battery discharging at 500–600 °C through the heat engine; electrolyser still running. No grid.

    Grid draw: 0 kW

  7. 00:007/8

    Captive draw

    The twin factory consumes hydrogen: the roasting chamber runs at 800–1000 °C and the fuel cell powers the line. Demand guaranteed inside the fence.

    Captive draw: 30% of output

  8. 04:008/8

    Trough

    Stores low. The two-hour margin — the only hours not covered by sunlight — is the gap before dawn. The cycle prepares to restart.

    Margin: 2 h

All state figures are modelled for a 1 MW site at Punjab irradiance.